Overcoming the limits of traditional manufacturing

A global electronics manufacturer faced the challenge of transforming its traditional production site into a smart factory of the future. The company, with 4,100 employees and operations across 10 factories and 11 design centers, sought to move beyond legacy processes by harnessing the power of 5G. The goal was to enable real-time activity and maintenance tracking, leverage mass data, and implement digital twins. Achieving modular, flexible manufacturing and reducing data acquisition costs were central to their Industry 4.0 ambitions. Orange Business partnered with the manufacturer to demonstrate how 5G could address these challenges and unlock new possibilities for industrial operations.

Building the factory of the future

The manufacturer aimed to create a flexible, data-driven factory leveraging 5G to support Industry 4.0 ambitions.

Enable real-time production tracking
Lower data acquisition costs
Adapt to changing production needs

5G Network deployment for smart manufacturing

Orange Business deployed an indoor 5G network at the manufacturer’s French facility, using advanced Ericsson equipment and a virtualized core network. Four indoor antennas provided seamless coverage, enabling high-speed, low-latency connectivity throughout the production environment. This robust 5G infrastructure allowed the company to experiment with new industrial applications and optimize technical building management in real time. The 5G network can manage up to one million sensors per km², in line with the 3GPP 5G standard, enabling the factory to accommodate an increase in sensor numbers. Over time, this will make it possible to calculate the carbon footprint and electricity consumption required to manufacture each product.

The network’s local data processing capabilities ensured data security and reduced latency, vital for mission-critical manufacturing processes. With Orange Business as a technology partner, the manufacturer could confidently pursue its smart factory roadmap and test innovative use cases in a controlled, future-ready environment.

Local data processing and security

Part of the 5G deployment included a virtualized core network distributed between Orange Business facilities and the customer site. This architecture enabled local data processing, which improved security and reduced latency for real-time industrial applications. Processing data on site was essential for efficient, high-quality production and for supporting the company's digital transformation goals.

Local processing also allowed the manufacturer to experiment with innovative applications such as real-time tracking and maintenance applications, supporting its vision for a fully digitalized, adaptive factory.

Unlocking new levels of industrial performance

Through its partnership with Orange Business, the manufacturer has accelerated its journey to Industry 4.0 by leveraging 5G connectivity. Real-time production insights, modular factory management, and advanced IoT integration have delivered measurable improvements in flexibility and operational efficiency. The company is now equipped to respond quickly to changing market demands while maintaining the highest standards of quality and sustainability.

What our customers say about us

CEO, Global electronics manufacturer

Orange allows us to experiment with new applications, which is crucial. It’s an approach which will support our Smart Industry strategy and our electronics factory of the future project.

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